We often overcomplicate things at work. Complicated machines become obstacles to getting the job done.
In one factory, a large, highly automatic machine spun nuts onto threaded nipples. The operator’s job was mostly to catch defective nut-to-nipple assemblies as they came out of the machine and set them aside for later repair. If practically all of the assemblies were defective, because the nut had not been spun on straight and had jammed onto the nipple, he shut down the machine, tried to make adjustments to it, and generally ended up calling maintenance. While maintenance tinkered with the machine, the operator would sit at a workbench and use channel locks to removed jammed nuts from the nipples, so that both parts could be put back into the machine.
Sometimes, there were so many flawed assemblies, additional workers would be brought to the area, given channel locks and put to work undoing the bad assemblies.
I worked with a team of workers and managers on an improvement project that made this problem go away. We purchased two nut drivers with sockets sized to the nuts in question. The nut drivers were of the type that activate when you press down on the nut, and stop when you release the pressure. We mounted these upside down, side-by-side, in the center of a small workbench. We fashioned some brackets to hold them with the sockets flush with the tabletop, through holes in the center of the workbench. We had a bin with nuts and a bin with nipples on the workbench. The operator would take two nuts and slide them into the sockets. He would then take two nipples and briefly press them into the nuts in the sockets. This activated the drivers to spin the nuts onto the nipples.